Our monitoring sensors are not located on the assets themselves, but inside the motor control cabinet. It brings numerous benefits to our machine monitoring system:
How does RED work?
RED is an AI based machine monitoring system, that when connected to AC motors, analyses your data and detects deviations from normal patterns. This powerful equipment monitoring system takes care of everything, from collecting data to alerting you to potential equipment failures and to recommending tailor-made optimisations for your assets. Our solution is only compatible with three-phase electric motors.
Our sensors take the data from the electrical signals of your motors and send it to our platform.
Our algorithms work 24/7 to detect developping failures several weeks to months in advance.
Based on our energetic and maintenance diagnosis, we increase the overal equipement efficiency.
Data is displayed in real-time on your dashboard. As soon as a failure is detected an expert contacts your team to determine an action plan.
You are interested in our solution?
Contact us to know more!
why is red a powerful machine monitoring system?
RED is more than just a predictive maintenance system. Most condition monitoring solutions focus only on machine health diagnosis and detecting upcoming failures (e.g. thanks to vibration analysis, lubricant analysis or infrared thermography). Our cutting-edge technology allows us, with the same solution, to provide predictive maintenance diagnostics with high reliability but also to monitor energy consumption, offer optimization suggestions and report the savings made.
We help you through your transition to a more sustainable approach. We can measure and quantify your efforts and therefore help you demonstrate them to your customers.
predictive maintenance diagnosis
RED helps you predict equipement failure by analysing the electrical signals supplying your production lines.
What kind of failures can red detect?
Our powerful machine monitoring system can detect both mechanical and electrical failures. Discover here in more details the problems RED could predict.
RED is designed to detect any abnormal changes in your power supply of variable frequency drive supplying your motors
- Current or voltage harmonic distortion
- Over-or-under voltage
- Current or voltage unbalance
With its current and voltage sensors, RED detects both mechanical and electrical developing faults in your AC motors such as
- Bearings degradation
- Stator shorts
- Stator winding looseness
- Broken rotor bars
- Rotors eccentricity
- Electrical unbalance
- Anchoring issues – soft foot
- Mechanical unbalance
The advanced algorithms detect also the failures on the transmission between the motor and its drive train
- Chain & belt wear
- Gear misalignment
- Broken gear
- Pulley unbalance
- Coupling unbalance
- Coupling eccentricity
Most of the failures on the production assets are at the load level. This is why RED is able to detect different failures on a wide range of loads such as
- Centrifugal pumps
Some of the recurring problems we can detect are for exemple:
- Bearing degradation
- Impeller damage
RED suits on other types of loads. Please contact us if your interest lies in other types of machines.
What if I have a recurring problem that you don’t mention in your list? Can I be sure that RED fits my equipment?
Please contact us for any question you might have!
Electrical consumption diagnosis
RED helps you reduce your energy consumption by identifying inefficiencies in your production lines
What kind of information does red provide?
RED offers you the knowledge of the detailed energy consumption and key figures of each asset to help you control your annual consumption. You’ll find on your personal dashboard
- Annual energy consumption
- Breakdown by machine, asset type, …
- Implementation of KPIs
Thanks to the personal and detailed analysis of our energy experts and the data received by RED, different energy improvement solutions are proposed to you.
- VFD analysis
- Load analysis
- Process analysis
- Schedule stops
At Insens, we are committed to bringing value to our customers. To do so, we highlight the various possible gains that we propose as well as profitability analyses.
- Annual energy savings
- Cost of implementation
- Estimated ROI
- Highlight the most cost-effective projects
You are interested in our solution?
Let’s discuss how we can offer you a tailor-made solution that fits you perfectly.
Quantify sustainable improvements
Improve your environmental impact while reducing your costs with RED. Since our machine monitoring system continuously evaluates your power consumption, it is possible to observe the evolution of your energy consumption in detail.
Let's take CSR initiatives together
Retrofit industries to make them sustainable, with increased resource-use efficiency
Reduce greenhouse gas emissions while saving energy
Encourage companies to integrate sustainability information into their reporting cycle
Achieve higher levels of economic productivity through technological upgrading and innovation
Take a moment to know more about RED
Introduction to RED for your industry
You want to know more about how RED can help you increase your production equipement efficiency?