Discover our powerful Machine monitoring system
Leap to the most valuable predictive maintenance and energy optimization system of rotating equipment with the help of RED, our custom sensors & AI algorithms.
Our monitoring sensors are not located on the assets themselves, but inside the motor control cabinet. It brings numerous benefits to our machine monitoring system:
How does RED work?
RED is an AI based machine monitoring system, that when connected to AC motors, analyses your data and detects deviations from normal patterns. This powerful equipment monitoring system takes care of everything, from collecting data to alerting you to potential equipment failures and to recommending tailor-made optimisations for your assets. Our solution is only compatible with three-phase electric motors.
Monitor
Our sensors take the data from the electrical signals of your motors and send it to our platform.
diagnose
Our algorithms work 24/7 to detect developping failures several weeks to months in advance.
Optimize
Based on our energetic and maintenance diagnosis, we increase the overal equipement efficiency.
Recommend
Data is displayed in real-time on your dashboard. As soon as a failure is detected an expert contacts your team to determine an action plan.
You are interested in our solution?
Contact us to know more!
why is red a powerful machine monitoring system?
RED is more than just a predictive maintenance system. Most condition monitoring solutions focus only on machine health diagnosis and detecting upcoming failures (e.g. thanks to vibration analysis, lubricant analysis or infrared thermography). Our cutting-edge technology allows us, with the same solution, to provide predictive maintenance diagnostics with high reliability but also to monitor energy consumption, offer optimization suggestions and report the savings made.
We help you eliminate unplanned downtime by predicting machine failure several months in advance.
We can detect sources of energy ineffficiencies and therefore help you minimize those losses to reduce you energy consumption.
We help you through your transition to a more sustainable approach. We can measure and quantify your efforts and therefore help you demonstrate them to your customers.
predictive maintenance diagnosis
RED helps you predict equipement failure by analysing the electrical signals supplying your production lines.
Eliminate unplanned downtime
RED helps you to put the priority on the machines that need it and at the same time avoid unscheduled and extremely costly breakdowns.
schedule maintenance planning
RED allows you to anticipate failures and therefore to organize your equipment maintenance schedule according to which machinery has to be controlled.
Monitor remotly in real-time
RED offers you continuous diagnostics through a 24/7 algorithm. Be alerted instantly when a problem has been detected.
What kind of failures can red detect?
Our powerful machine monitoring system can detect both mechanical and electrical failures. Discover here in more details the problems RED could predict.
Power supply & VFD
RED is designed to detect any abnormal changes in your power supply of variable frequency drive supplying your motors
- Current or voltage harmonic distortion
- Over-or-under voltage
- Current or voltage unbalance
AC Motors
With its current and voltage sensors, RED detects both mechanical and electrical developing faults in your AC motors such as
- Bearings degradation
- Stator shorts
- Stator winding looseness
- Broken rotor bars
- Rotors eccentricity
- Electrical unbalance
- Misalignment
- Anchoring issues – soft foot
- Mechanical unbalance
Coupling & gears
The advanced algorithms detect also the failures on the transmission between the motor and its drive train
- Chain & belt wear
- Gear misalignment
- Broken gear
- Pulley unbalance
- Coupling unbalance
- Coupling eccentricity
Load
Most of the failures on the production assets are at the load level. This is why RED is able to detect different failures on a wide range of loads such as
- Centrifugal pumps
- Fans
- Mixers
- Conveyors
- Rolls
- ….
Some of the recurring problems we can detect are for exemple:
- Cavitation
- Bearing degradation
- Impeller damage
- Unbalance
- Misalignment
RED suits on other types of loads. Please contact us if your interest lies in other types of machines.
What if I have a recurring problem that you don’t mention in your list? Can I be sure that RED fits my equipment?
Please contact us for any question you might have!
Electrical consumption diagnosis
RED helps you reduce your energy consumption by identifying inefficiencies in your production lines
Energy auditing of your assets
RED monitors your energy consumption 24/7 and sort your data in a readable way on your online dashboard.
optimization suggestions
RED analyses your consumption and, after the analysis of one of our experts, provides tailored recommendations to your needs to help you improve energy efficiency.
quantify and report the savings
RED performs an energy audit of your assets. It quantifies the energy savings and cost savings you have achieved by implementing these suggestions.
What kind of information does red provide?
Energy monitoring
RED offers you the knowledge of the detailed energy consumption and key figures of each asset to help you control your annual consumption. You’ll find on your personal dashboard
- Annual energy consumption
- Breakdown by machine, asset type, …
- Implementation of KPIs
Improvements diagnostics
Thanks to the personal and detailed analysis of our energy experts and the data received by RED, different energy improvement solutions are proposed to you.
- Rightsizing
- VFD analysis
- Load analysis
- Process analysis
- Schedule stops
- …
Cost-effectiveness analysis
At Insens, we are committed to bringing value to our customers. To do so, we highlight the various possible gains that we propose as well as profitability analyses.
- Annual energy savings
- Cost of implementation
- Estimated ROI
- Highlight the most cost-effective projects
You are interested in our solution?
Let’s discuss how we can offer you a tailor-made solution that fits you perfectly.
Insens is easily integrated into your infrastructure
EASY TO INSTALL.
POWERFUL RESULTS !
Our monitoring sensors are installed directly inside the motor control cabinet.
They collect data from the electrical signals of your assets and send them to our platform.
Our algorithms then analyze the collected data and provide you with optimization recommendations.
Quantify sustainable improvements
Improve your environmental impact while reducing your costs with RED. Since our machine monitoring system continuously evaluates your power consumption, it is possible to observe the evolution of your energy consumption in detail.
Let's take CSR initiatives together
Retrofit industries to make them sustainable, with increased resource-use efficiency
Reduce greenhouse gas emissions while saving energy
Encourage companies to integrate sustainability information into their reporting cycle
Achieve higher levels of economic productivity through technological upgrading and innovation
Take a moment to know more about RED
Introduction to RED for your industry
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